Refractory materials for continuous casting Tundish
The refractory material parts inside tundish are including shell covers upper and lower nozzle stopper rods slag damper damper flow stabilizer impact plates etc lining refractory materials is divided into (working layer permanent layer and insulation layer) continuous casting and precast refractory materials There are different BASILITE QuickStart is a Tundish working lining spray mass that has been developed by Vesuvius to be used on a single combined drying and preheating cycle known as the "rapid-fire" heating cycle. Application of BASILITE QuickStart is the same as traditional Tundish Spray Mass via the standard spray machine or Vesuvius SMART Tundish Robot.
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BASILITE QuickStart is a Tundish working lining spray mass that has been developed by Vesuvius to be used on a single combined drying and preheating cycle known as the "rapid-fire" heating cycle. Application of BASILITE QuickStart is the same as traditional Tundish Spray Mass via the standard spray machine or Vesuvius SMART Tundish Robot. The refractory material parts inside tundish are including shell covers upper and lower nozzle stopper rods slag damper damper flow stabilizer impact plates etc lining refractory materials is divided into (working layer permanent layer and insulation layer) continuous casting and precast refractory materials There are different
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Apr 06 2010 · In continuous casting tundishes the most widely used refractory products are constituted by a mixing of two phases magnesia and olivine (solid solution 2(MgO FeO)–SiO 2) laboratory experiments performed at Irsid 59 several specimen of this kind of product with different olivine to magnesia ratios have been tested by immersion in an aluminum-killed steel at 1600 °C in a Dec 11 2018 · Tundish Refractory Tundish Refractory Description. The main function of tundish is keeping the temperature of steel liquid stable making impurity float to the surface of steel liquid promising the smooth going of the continuous casting during steel liquid shortage or steel ladle changing. The capacity of tundish is usually 15 30 of steel ladle.
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This Tundish made to regulate the flow of around 1600˚C. The Tundish outer inner shell is basically made up of mild steel. The internal part of Tundish getting covered with anchor clip which help to stick the permanent refractory lining. Over anchor clip permanent refractory lining getting patching which form the internal surface for metal flow. Synthetic refractory parts have inclusions package cover upper and lower nozzle stopper slag dam and dam block impact steady flow plate plate etc. synthetic refractory masonry is divided into lining refractories (work and permanent layer and insulation layer) continuous casting and casting refractories tundish on the basis of
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USA USA USA US A US A US A US A US A US A US A US A US A Authority US United States Prior art keywords tundish lining casing refractory lined Prior art date Legal status (The legal status is an assumption and is not a legal conclusion. continuous casting. Fig. 5 shows tundish nozzle clogging in submerged casting and open stream casting. In case of a slide gate or stopper controlled nozzle as per a) the bigger nozzle clogs just partly and steel flow is almost unhampered especially when Al-killed steel is Calcium treated.
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Tundish Boards are the disposable Boards used to form an inner lining for continuous casting tundishes. Tundish Boards help in saving energy significantly and also reduce consumption of refractory in tundishes. The Tundish Boards also improves the quality of steel by providing fresh Boards lining whenever the tundish is changed. Synthetic refractory parts have inclusions package cover upper and lower nozzle stopper slag dam and dam block impact steady flow plate plate etc. synthetic refractory masonry is divided into lining refractories (work and permanent layer and insulation layer) continuous casting and casting refractories tundish on the basis of
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Traditional lining for the tundish is the wet spray which has given very good service in the last years and is still the most used ma-terial today for this application. However a continuing effort was expended to further reduce the amount of hydrogen picked up in the steelmaking process. In the continuous casting area many parameters were Continuous Casting Refractory. Ladle Shroud Sub Entry Nozzle Tundish Nozzle The working lining of Tundish plays an important role in providing quality and cost effective steel. Tundish Spray Mass. TYPICAL FORMULATIONS OF CASTABLES BASIC MASS Chemical Analysis ( ) Product Tundish Spray Mass Grades Al 2 O 3 (Min.) MgO (Max.) 70
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This Tundish made to regulate the flow of around 1600˚C. The Tundish outer inner shell is basically made up of mild steel. The internal part of Tundish getting covered with anchor clip which help to stick the permanent refractory lining. Over anchor clip permanent refractory lining getting patching which form the internal surface for metal flow. continuous casting. Fig. 5 shows tundish nozzle clogging in submerged casting and open stream casting. In case of a slide gate or stopper controlled nozzle as per a) the bigger nozzle clogs just partly and steel flow is almost unhampered especially when Al-killed steel is Calcium treated.
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Refractory for continuous casting Tundish is a refractory lined vessel in continuous casting. It contains molten steel with minimum heat losses. Selection of refractory is critical due to longer casting sequence faster tundish turnaround higher campaign life The product range includes low cement castable of different Alumina content (Al 2 O 3 varying from 45 to 90 ) with service range between 1 500 0 C to 1 800 0 C. These are characterized by. Al 2 O 3 content and specific low Fe 2 O 3 and low CaO content. Also water requirement for casting is less than 5 .
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continuous casting 1 . In view of this there is a naturally increasing pressure on producers of refractory materials used in the continuous casting process. A key part of the continuous casting plant is the tundish which can significantly affect steel cleanliness. In connection with the constantly Traditional lining for the tundish is the wet spray which has given very good service in the last years and is still the most used ma-terial today for this application. However a continuing effort was expended to further reduce the amount of hydrogen picked up in the steelmaking process. In the continuous casting area many parameters were
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In continuous casting thermal control of liquid steel plays an important role in product quality and ladle refractory life. A small difference between targeted and achieved temperatures on teeming may have very negative consequences for surface quality cleanliness tundish flow through nozzles casting schedules energy economy etc. These large refractory lined buckets are operationally very similar to tundishes and thus the principles for tundish lining design and materials largely apply to ladles as well. Continuous casting represents a step change in metal production ensuring greater efficiencies based upon higher utilisation rates of the equipment and little to no in
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Silica Ramming Mass Features. Convenient construction mechanized operation and improved working efficiency. Compact sintering erosion resistance and long service life. Do not pollute the molten steel and meet the needs of clean steel continuous casting. The working layer does not crack during use and it is easy to turn over the package. Traditional lining for the tundish is the wet spray which has given very good service in the last years and is still the most used ma-terial today for this application. However a continuing effort was expended to further reduce the amount of hydrogen picked up in the steelmaking process. In the continuous casting area many parameters were
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continuous casting 1 . In view of this there is a naturally increasing pressure on producers of refractory materials used in the continuous casting process. A key part of the continuous casting plant is the tundish which can significantly affect steel cleanliness. In connection with the constantly Show full abstract into the tundish refractory lining mainly in the gunning masses (2) a steel oxidized layer formed at the steel/tundish lining interface and (3) many particles were found in
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provides various slide gates for continuous casting or ingot casting and tundish slide gates with optimized refractory lining concepts. Long-standing experience is the base of highest possible quality superb service and maximum operational safety. Developments in the continuous casting of steel have put increased demands on the refractories used in the tundish. Tundish working lining systems are required to provide the steel maker with a clean steel practice over a reasonably longer sequence proper insulation wear resistance flow
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The refractory material parts inside tundish are including shell covers upper and lower nozzle stopper rods slag damper damper flow stabilizer impact plates etc lining refractory materials is divided into (working layer permanent layer and insulation layer) continuous casting and precast refractory materials There are different The working lining of Tundish plays an important role in providing quality and cost effective steel. Tundish Spray Mass TYPICAL FORMULATIONS OF CASTABLES BASIC MASS
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Apr 06 2010 · In continuous casting tundishes the most widely used refractory products are constituted by a mixing of two phases magnesia and olivine (solid solution 2(MgO FeO)–SiO 2) laboratory experiments performed at Irsid 59 several specimen of this kind of product with different olivine to magnesia ratios have been tested by immersion in an aluminum-killed steel at 1600 °C in a Introductionn high sequence continuous casting tundish-coating materials are used in order to provide insulation to conserve heat in the molten steel provide an inert barrier between the steel and back-up lining and also act as a parting plane for easy deskulling 1 . Usually magnesia-based insulating materials are used as tundish working
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Tundish is an indispensable component for the steel continuous casting process because is the last recipient lined with refractory material where the liquid steel passes through before solidify in the mold. Besides the role of distributor the tundish is the unit which changes its lining most often in a steel-plant. Coating for tundish is a substitute for thermal insulting plates to realize high-efficiency continuous casting which is characterized by easy smearing no cracks corrosion resistance and easy disintegration etc. Compared with thermal insulting plate this product not only reduces the consumption of refractory per ton of steel but also
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The continuous casting process for steel is shown in Fig. 1 (second frame) and the close-up of the upper mold region is shown in Fig. 2 this process molten steel flows from a ladle through a tundish into the mold. The tundish holds enough metal to provide a continuous flow to the mold even during an exchange of ladles which are supplied periodically from the steelmaking process. Show full abstract into the tundish refractory lining mainly in the gunning masses (2) a steel oxidized layer formed at the steel/tundish lining interface and (3) many particles were found in
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